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八月.201121
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The “DNA” of Your Filter and Filter Media

When used in solid-liquid and liquid-liquid separation applications filters serve a critical function to ensure process quality and repeatability. Whether it could remove the particulates that can damage equipment or remove water from fuel to extend system service life is very important. Improper filter design and filter media selection can result in catastrophic failure.
 
The concept that filters have a specific "DNA" may seem odd but just as Deoxyribonucleic Acid ("DNA') defines the nature of the human body, there is a "DNA" associated with a filter that defines how it will perform. Filters are used to separate many different particles and liquids. The effectiveness and efficiency of filters can be determined by laboratory testing before expensive plant modifications are made for real world use. For instance, most filters and filter media have an "unloading point" that is a measureable differential pressure at which filters release trapped contaminants downstream. The correct testing can find these "unloading points". These released downstream particulates can erode or ruin an engine, cause scrap in food and beverage processing, or may even seize mechanical system components. Even before the burst point where the particulates downstream increase, due to change in pressure or other external conditions, can still destroy the system. Each filter has its own attributes and to determine them you need to consider multiple tests to define the "DNA" of a filter.
 
The testing to determine the "DNA" of a filter is much more inclusive than simple initial efficiency, mean pore flow or bubble point testing techniques. While these provide a good starting point, “DNA” testing is more holistic than the above-mentioned tests that provide only one small detail about the filter. The idea of knowing more about a filter is essential in determining where the filter would perform the best and where it will perform the worst. “DNA” tests using international standards provide results that are repeatable and allow “apple to apple” comparison with other filters and their applications.
 
The “DNA” of a filter is formed from the results of various tests depending on the process application.
 
The tests that help form the “DNA” of the filter include:
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八月.201117
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Wear and Tear of Component Tests (零部件磨损试验)

Because components are all affected by the presence of particles suspended in the fluid, you need to reduce wear and tear of components. IFTS has all necessary test benches for measuring wear in all type of active components: pumps, valves regulators,distributors…  Some of the test benches are the unique facilities in Europe. We are the expert you can rely on for defining the maximum level of contamination acceptable for your components.
 
  由于零部件时刻会受到分布在液体中的杂质颗粒的影响,你需要减少杂质对于零部件的磨损。 IFTS拥有所有必须的试验设备,可用于测试各种活动零部件的磨损,如:泵、调节阀、分配器等… 其中一些在欧洲是独一无二的。IFTS 能为您的系统部件定义最大可接受的杂质水平,我们是这方面的专家,是您值得信赖的合作伙伴。
 
Wear Tear Test Samples   Wear Tear Test Facilities
 
These kind of wear and tear tests are aim at defining both the maximum concentration and the maximum particle size of contaminants that are acceptable in the fluid flowing through the component in given operating conditions to guarantee its proper functions. This post will summarize the principles. IFTS act as a fully independent lab with 30 years experiences, we will be glad to provide our test services to worldwide customers with our world recognized expertise and excellent facilities.
 
  这类磨损试验的目的是在于定于出零部件在给定的操作工况下所能够接受的最大的杂质浓度和最大杂质颗粒尺寸,以保证发挥其本身应有的功能。IFTS作为一家有着30年经验的完全独立的第三方实验室,我们很乐意用我们世界公认的经验和优良的设施为全球客户提供优质的测试服务。本文将对磨损测试的方法做个简单概述。
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八月.201112
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IFTS 对法国、欧洲和世界的标准化及认证活动的贡献

I – 介绍

  IFTS是一个非盈利性质,自筹资金的技术研究中心。由于其作为介于大学研究中心和滤清器设备制造商和用户之间的接口,IFTS承担了旨在改善该领域相关专业知识的相互理解和交流沟通的活动。

  此外,鉴于IFTS胜任多工业领域的工作,IFTS覆盖的工业系统从化工到机械,核电到航空航天,食品到环境。1986年我们研究所创建4个具体的活动以提供有效的工具,为行业提供更大的工业竞争力。这主要包括研究和开发测试方法,试验台架,标准化,依据ISO 17025对实验室进行认可,对过滤产品进行认证。

  本文描述了本研究中心在国家和国际标准水平下作的规范工作。

  同时包括参与多用户研究和组织或参与全球比对测试。这些也都被用于标准和操作方法正式发布前的验证。

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八月.20114
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IFTS's Contribution to French, European and International Activities of Standardisation and Certification

I – INTRODUCTION

IFTS is a Technical Research Centre, an association which is non-profit making and selffinanced. Because it operates as an interface between university research and filter equipment manufacturers/users, IFTS undertakes activities which help to improve understanding and communication between these fields of expertise.

Furthermore, because of its multi-industry competence, IFTS covers a wide range of industrial systems from chemical to mechanical, nuclear to aeronautical, food to environment in 1986 the Institute started four specific activities to make available to industry efficient tools for greater industrial competitivity. These are the research and development of test methods and equipments, standardisation, certification of its services according to ISO 17025, and certification of filtration products.

This document describes normative and paranormative work undertaken by the Institute at national and international levels.

Also included is a summary of the involvement in multiclient research and round robin tests which IFTS has organised or in which it has participated with other professionals. This is undertaken to validate standards and operating protocols before they are published.

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八月.20111
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How Do Smart Manufacturers Prove Their Product Is Better Than the Competition’s and save Testing cost?

Filter is a consumable product which needs replacing termly, the market is huge; the competition is very fierce. Almost each filter manufacturer has many competitors in different application fields. Undoubtedly, each filter manufacturer hopes to gain more business by proving to the customer that their own products have better cost performance than their competitor(s).

Analyse the performance of competitor’s product, compare with their own product and the customers’ requirement is the most common strategy. Many filter manufacturers invest their own test lab that has the capability of facing to the OEM customers; they buy testing equipments for research & development works and the analysis of competitors. During the certificating process by the OEM customers (filter users), test ability is an indispensable part.

But, there have so many testing items for a filter. No one could equip all the test equipments. And there also exist the risk to the filter manufacturer when they developing new OEM customer, they need to prove to the customer their lab is capable and trustable. A smart filter manufacturer will evaluate the quantity of each test item instead of invest the test equipments blindly; Even they have the test ability for a test item, some manufacturers prefer to choose presenting test report by the third party lab, it is helpful to impress the customer and shows the ability of themselves. 

IFTS founded in 1981, it is a fully independent and professional liquid filter testing organization; Acting as the Europe filter testing centre and the world reference lab, IFTS is in service to hundreds of the customers around the world. Filter manufacturers use IFTS’s third party testing report to prove the performance of their product(s) to the customer, the filter users use IFTS’s services for monitoring the performance of the suppliers. There have some successful stories that the manufacturers gained the good business without investing the test equipments.

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八月.20111
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聪明的滤清器制造商如何证明他们的产品比竞争对手的更好并且节约试验费用?

  滤清器是一种需要定期更换的易耗品,市场需求量非常巨大,竞争也非常激烈。几乎每家制造商在不同的领域都有很多竞争对手。毫无疑问,每个厂家当然都希望证明自己的产品比其竞争对手的产品具备更高的性价比,以实现提高销量的最终目的。

  分析竞争对手的产品性能,与自己的产品以及客户的需求进行比对,这是很常用的策略。很多有实力进入主机配套市场的生产商纷纷投资建设自己的实验室,为自己产品的研发、分析竞争对手采购测试设备。而主机厂商认可滤清器生产商的过程中,测试能力的评估是必不可少的环节。

  然而,滤清器的测试项目繁多,任何一个生产商都不可能配齐所有的测试设备。而且,对于新开发的主机厂客户,生产商也面临一个说服客户相信自己测试能力和测试数据的问题。聪明的滤清器制造商会评估自己对于每个检测项目一年的需求量,而不是盲目地投资测试设备;而且即便自己有测试能力,对于一些新开发的主机厂客户,聪明的制造商会选择第三方测试,这对于增加自己在潜在客户心目中的印象分大有帮助。

  IFTS 作为一家成立于1981年的专业第三方液体滤清器测试机构,作为欧洲过滤测试中心和世界参考级实验室,为全球数百家客户提供独立的测试服务。制造商客户通过IFTS的检测报告来向他们的客户证明自己产品的性能,而主机厂客户则通过IFTS的检测报告来监督供应商的质量。不论是滤清器产品的用户还是制造商都能从中获益。一些初期尚不具备某项目测试能力的生产商利用IFTS的资源,在不投资检测设备的情况下依旧获得了可观的订单。

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七月.201112
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ISO/TR 13353(1994)标准已不再有效

  近来,我们接到不少中国客户关于依据ISO/TR 13353(1994)标准对燃油滤清器进行性能测试的咨询,他们希望我们依据这个标准来进行试验。

  ISO/TR 13353(1994) 是一个旧的标准,早在2002年8月29日就已经撤销了。我们向这些客户解释:我们IFTS还有一些可用的ACFTD,我们可以将测试得到的µm(c)转换成µm,这也是我们可以使用这个旧标准做测试的原因。

  这些国内的客户说是他们的客户(即滤清器用户)要求他们使用这个标准进行燃滤性能测试。

  本文将介绍这个燃油滤清器性能测试标准的升级。以期帮助广大滤清器用户和滤清器制造商了解这个标准的背景。

  在1994年,IFTS创建起草了ISO TR 13353标准用来评估燃油滤清器的过滤效率和容灰量,BOSCH接受并使用了该标准。ISO TR 13353 (1994) 分为两个部分:第一部分是用于评估滤清器的初始效率(单次通过循环,5mg/L 的ACFTD ——过滤效率表述为多少µm的粒子效率是多少;第二部分是用于评估滤清器的容灰量(多次通过循环,50mg/L 的ACFTD,终止条件为压差上升70kPa)

  自从1999年起,ACFTD已经不再生产;被ISO MTD取代。而且颗粒计数器的标定标准也由ISO 4402(1991)升级到了ISO 11171(1999)。延伸阅读:试验粉尘的历史(英文版中文版);

  ISO/TS 13353(2002)是作为评估初始效率的标准而被重新审核评估的(使用上游杂质浓度 5mg/L 的ISO MTD,单次通过——过滤效率表述为多少µm (c)的粒子的过滤效率是多少。

ISO 19438 (03)被用于评估滤清器的效率和容灰量的评估,使用的是50mg/L ISO MTD,使用在线稀释系统便于颗粒计数——过滤效率表述为多少µm (c)的粒子的过滤效率是多少。

  也就是说,现如今,ISO/TR 13353(1994) 已经无效,被ISO 19438(2003)所取代。

  于2004年进行的全球比对试验证明了在初始效率测试方面,使用ISO TS 13353 (02) 或 ISO 19438 (03)获得的结果是相似的。通常来说,包括BOSCH在内的燃油滤清器用户(或发动机主机厂)应该已经有了接受ISO 19438的规范。

  上述所有的标准替代,您均可通过在ISO官方网站上查询标准号来找到替换记录,比如下图中用红色圈出的部分显示了ISO/TS 13353(2002)曾替代了ISO/TR 13353(1994),并被ISO 19438(2003)替代。

关于新旧颗粒尺寸读取及转换,我们推荐您购买ISO/TR 16386(1999)阅读了解。

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七月.201112
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ISO/TR 13353:1994 is no longer available

Recently, we have got some inquires for fuel filter testing according to ISO/TR 13353(1994) from the customers in China, they asked us to run test for them according to this standard.

 
ISO/TR 13353(1994) is an old test standard which has already been withdrew on August 29th of 2002. We explained that we have some more ACFTD available by IFTS and we can correlate from µm(c) to µm. That is the reason why we can work according to this old standard.
 
These Chinese customer told us their customers (the filter end users) ask them to use this standard to test the fuel filter.
 
This article introduces the upgrading of this testing standard for diesel fuel filters. Try to help filter users and filter manufacturers to understand the background of this testing standard.
 
 
ISO/TR 13353(1994) was founded by IFTS and accepted by BOSCH in 1994. It is in order to qualify the filtration efficiency and the retention capacity of fuel filters. This procedure is divided in two parts: a first one is dedicated with the determination of the initial filtration efficiency (singlepass circulation at 5 mg/L of ACFTD – expression of the filtration ratings in µm); The second one is dedicated with the determination of the retention capacity (multipass recirculation at 50 mg/L of ACFTD up to an increase of DP of 70 kPa).
 
Since 1999, the ACFTD no more available ; it has been replaced by ISO MTD and the calibration for the APC (automatic particle counter) has been upgraded: the ISO 4402(1991) has been revised by the ISO 11171(1999). About dust history, please read here.
 
ISO/TS 13353(2002) has been reviewed and is only dealing with the determination of the initial filtration efficiency (according to a BUGL of 5 mg/L of ISO MTD in a single pass way – expression of the filtration ratings in µm(c) ).
 
ISO 19438 (2003) has been standardised for determining both the filtration efficiency and the retention capacity with working in a multipass recirculation with a BUGL of 50 mg/L of ISO MTD and on line dilution concerning particle counting – expression of the filtration ratings in µm(c) ).
 
That is to say, nowadays, ISO/TR 13353 (1994) is no more available. Has been replaced by ISO 19438(2003).
 
Last round robin tests in 2004 have proven that the determination of the initial filtration efficiency is similar whatever using ISO/TS 13353 (2002) or ISO 19438 (2003). Normally, including BOSCH, the fuel filter users should make the specification with using ISO 19438 procedure.
 
All above standards’ upgrading, you could find records on the official ISO website. For example, you could find the revision information for ISO/TS 13353(2002) in below image, it revised ISO/TR 13353(1994) and has been revised by ISO 19438:

 

For more detailed historical background, we suggest you to refer to ISO/TR 16386(1999).

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七月.201112
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How to Optimize the Choice of Filtering Media

SUMMARY

Liquid filter media all have the same role of letting the liquid flow through whilst retaining a part if not all particles in suspension. Liquid filtration occurs in a very broad variety of processes and equipments, from engines fuel or lubricating oil to drinking water through chemicals, blood or varnishes.

Depending on the type of filter used, filtering media are of made of layers of grains (sand or diatomites) or of fibers, which can be wound or processed or papers.

The variety of techniques, processes and liquids they are applied to create a broad spectrum of technical requirements and properties. Tests are developed to evaluate these properties in accelerated conditions, cheaper and much faster than actual operation ones.

The lecture will present an overview of the characteristics of filter media (from granular ones to sterilizing membranes) classified in four families: intrinsical relating to the internal structure of the porous media, hydraulic which cover the impact of the media on the fluid flow, performances, i.e. how the media retains particles or undesirable substances and the impact of their retention on both the permeability and the efficiency and compatibilities, including all “negative” interactions between the media material and the filtered fluid.

Main test procedures (especially standard ones) will be summarised. A brief presentation will be made of their principles, of the equipments and products used, of the criteria of validation of test benches.

The way raw data have to be processed to obtain standard test report will be explained and typical interpretation of data oriented toward the optimisation of the choice of filtering media will be given.

By: Christophe PEUCHOT, Managing Director

Translate by: Zhigang WU, Asian Market Manager

Read the Chinese version of this article

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七月.201112
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IFTS provide the world best liquid filter testing services (IFTS 为您提供世界一流的液体滤清器测试服务)

IFTS的总部位于法国西南部城市Agen,在波尔多和图卢兹之间;IFTS在中国上海的员工吴治钢负责IFTS Asia地区的业务,覆盖中国、印度、澳大利亚、日本等亚洲区国家(联系他);IFTS在美国新泽西州的员工Jerry负责美国市场的业务(联系他)。

 
IFTS’s headquarters is located in the South-West of France, between Bordeaux and Toulouse; IFTS’s staff Mr. Zhigang Wu who located in Shanghai takes charge of business for Asia area, include China, India, Australia, Japan and so on (email him); Mr. Jerry Lynch who is located in New Jersey takes charge of business in America market (email him).
 
IFTS全体员工竭诚为您提供全球一流的第三方液体过滤器测试服务,期待您的咨询联系。
 
IFTS staffs looking forward to provide you the world leading third party liquid filter testing services.

IFTS Team

 

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